Frappe Technologies

India

Bharath Electricals and Engineering
Streamlining Project Management and Multi-SKU Operations: ERPNext Success at Bharath Electricals

About

Bharath Electricals and Engineering

Bharat Engineering and Fabricators, located in Kozhikode, Kerala, specializes in manufacturing and supplying electrical panels and power control products. Established in 2015, they have gained expertise in providing solutions such as LV switchboards, power control centers, motor control centers, and more. They cater to industrial, commercial, and marine markets, ensuring compliance with international standards. The company manages around 5,000 items in its operations, reflecting its significant scale and inventory needs. The company has a fabrication facility, production facility for busbars, and testing & assembling facility in Calicut.

Website: www.bharatelectrical.com

Location: Kerala, India

Apps implemented

ERPNext

Industry

Electronics Manufacturing

Help people to use our tools

We believe our tools like ERPNext can help organizations reduce waste and complexity. Frappe + ERPNext has the potential to be a “full stack” replacement for not only ERP (SAP/Oracle) but also the entire enterprise stack (Java/.NET). With this scope, we should help organizations by providing products and services to help them manage their technology platforms.

Why ERPNext over SAP B1 / Oracle

100% FOSS

Customizable

Future-ready

Challenges

Before implementing ERPNext, Bharat Engineering, and Fabricators faced several significant challenges that hindered their growth and operational efficiency

  • Fragmented Software Systems: They relied on multiple standalone software solutions for different departments, leading to data silos, inefficiencies, and communication gaps.
  • Complex Quotation Process: Preparing quotations involved coordinating between design, estimation, and sales teams to finalize costs for enclosures, MCBs, switches, installation, and logistics. This manual process was time-consuming, error-prone, and lacked standardization.
  • Inventory Management Issues: With approximately 5,000 items in their inventory, tracking stock levels, procurement needs, and warranty information was challenging. This often led to delays, overstocking, or stockouts.
  • Limited Production Planning Visibility: Their manual production scheduling system made it difficult to track job progress, allocate resources effectively, and anticipate delays.
  • Procurement Inefficiencies: Lack of timely purchase alerts and visibility into material requirements led to procurement delays, impacting production timelines.
  • Project Management Complexities: Managing projects with multiple design tasks, bill of materials (BOMs), and production steps was cumbersome without an integrated platform.
  • Financial Oversight Limitations: Disjointed accounting processes made it difficult to generate accurate financial reports and track expenses, revenues, and profitability.
  • Scaling Challenges: As a company serving domestic and international markets, they struggled to scale operations while maintaining quality and timeliness. These challenges created bottlenecks in their operations and highlighted the urgent need for a unified, automated solution to enhance coordination and efficiency across all business functions.

Benefits

The ERPNext implementation brought transformative benefits to Bharat Engineering and Fabricators, addressing key operational challenges and introducing new efficiencies

  • Streamlined Quotation Process: A custom quotation format provided detailed insights into each product, including breakdowns for enclosures, MCBs, switches, and additional costs like installation, transportation, and customs. This ensured professional, client-specific quotations and reduced manual effort.
  • Automated Workflow Management: The seamless automation of processes—from enquiry to sales order creation and project setup—eliminated redundant tasks. BOQs created during estimation were automatically converted to BOMs, saving time and minimizing errors.
  • Enhanced Inventory Control: Real-time tracking and management of 5,000 items were enabled, ensuring better procurement planning, stock visibility, and warranty tracking through serialized inventory.
  • Efficient Production Planning: The system facilitated production scheduling and progress monitoring through job cards, enabling the team to track each phase of manufacturing with accuracy.

Impact

Successful on-time ERPNext go-live

Increased sales order to cash

Increased inventory turnover

  • Quotation Process: Automated, reduced processing time by 50%
  • Inventory Management: Real-time tracking and optimized stock levels
  • Production Scheduling: Clear schedules, reduced production delays
  • Procurement: Automatic alerts, timely material availability
  • Project Management: Streamlined workflows and improved coordination
  • Financial Reporting: Consolidated data, faster and accurate reporting
  • Scalability: Efficient scaling with automated processes
Implementing ERPNext with Wahni IT Solutions has been a game-changer for us at Bharath Electricals. Managing multiple SKUs and complex projects was always a challenge, but ERPNext streamlined our processes, improved efficiency, and gave us real-time insights. The Wahni team’s expertise and support have been exceptional, ensuring a smooth transition and maximum value from the system. We’re now more confident in scaling our operations and delivering better results to our customers.
Deepesh Moothedathu

 · 

Managing Partner

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Inspire people by sharing how Frappe has positively impacted your business.

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